Freefly Astro Max: Precision Drones for Enterprise Mapping and Inspection
The Freefly Astro Max is an advanced, modular aerial platform engineered for high-accuracy mapping, inspection, and data-collection missions. Built and supported in the U.S., it combines Freefly’s proven flight architecture with the new SL8 power system for long endurance, precision control, and rapid field serviceability. Designed to integrate seamlessly with professional payloads such as the Sony ILX-LR1 61 MP camera and Freefly’s Thermal Upgrade kit, the Astro Max delivers centimeter-grade accuracy and dependable performance in complex environments.
Key Advantages
- Secure architecture: U.S.-built hardware and encrypted telemetry channels.
- Extended endurance: SL8-Air Battery (157 Wh) and Fast Charger reduce downtime.
- Modular payloads: Supports RGB, thermal, and mapping configurations.
- NDAA readiness: Blue-label version for federal and defense procurement.
- Field resilience: Carbon-fiber airframe and IP-rated electrical system.
- Precision integration: Sony ILX-LR1 payload alignment for survey-grade accuracy.
- Service continuity: Long-term support and parts availability through Freefly U.S.
Why Freefly Astro Max Is Different
Astro Max builds on Freefly’s decades of experience developing U.S.-manufactured, open-architecture airframes for professional cinema and industrial use. The platform introduces the SL8 power system—a smart battery standard offering enhanced energy density, live telemetry, and predictive charge management. Combined with Freefly’s precision motor controllers and stabilized gimbal design, the Astro Max achieves exceptional flight smoothness and payload stability even under variable winds or temperature shifts.
For operators under NDAA or supply-chain requirements, the Astro Max (NDAA/Blue) variant uses U.S.-sourced components, secure firmware delivery, and a documented assembly chain through Freefly Systems USA. That means agencies and contractors gain a traceable, supported platform built for long-term serviceability and compliance.
Models and Core Specifications
| Specification | Detail |
|---|---|
| Weight (with standard payload) | 3.8 kg |
| Maximum Takeoff Weight | 7.0 kg |
| Flight Time (typical) | 37 minutes (standard load) |
| Power System | Dual SL8-Air 157 Wh batteries |
| Propellers | 2270 High-Efficiency composite (21.8 in / 554 mm) |
| GNSS | Dual-band GPS + RTK-ready architecture |
| Max Speed | 15 m/s |
| IP Rating | IP54 equivalent (tested) |
| Operating Temperature | -10°C to 40°C |
Packages and Ecosystem
- Astro Max Aircraft – Standard airframe with SL8-ready power system and folding landing gear.
- Astro Max Aircraft (NDAA/Blue) – Fully NDAA-ready build with U.S.-sourced components.
- SL8-Air Battery – Compact 157 Wh module for longer flight endurance.
- SL8 Fast Charger – Field charger with active cooling and multi-mode charge profiles.
- Spare Propeller Set (2270) – High-efficiency replacements for optimal balance and performance.
- Astro Spare Parts Kit – Fasteners, landing legs, vibration isolators, and service essentials.
- SL8 Travel Case – Rugged transport case for aircraft, batteries, and charger.
- Sony ILX-LR1 + Sigma 24mm Lens – 61 MP full-frame payload for photogrammetry and inspection.
- Freefly LR1 Thermal Upgrade – Adds radiometric thermal capture for inspection or SAR.
Payload and Compatibility
Astro Max supports Freefly’s open gimbal and dovetail ecosystem, enabling quick payload transitions without firmware reloads. The Sony ILX-LR1 kit integrates directly through Freefly’s mapping gimbal, offering full EXIF geotagging and PPK/RTK support for photogrammetry. The Thermal Upgrade adds radiometric heat mapping, enabling detailed temperature-based analysis for industrial and infrastructure applications.
| Payload | Primary Function | Ideal Use Cases | Notes |
|---|---|---|---|
| Sony ILX-LR1 RGB | High-resolution mapping and survey | Topographic, construction, photogrammetry | 61 MP stills, compatible with Sigma 24mm lens. |
| LR1 Thermal Upgrade | Temperature-based analysis | Inspection, utility, SAR | Radiometric thermal capture; calibrated temperature data. |
Compliance and Operational Readiness
Freefly Astro Max and its NDAA/Blue variant align with U.S. sourcing and transparency standards. Manufactured and supported domestically, the system provides a clear procurement path for government, defense, and critical infrastructure operators requiring NDAA conformity.
NDAA and Blue UAS Alignment
Astro Max (NDAA/Blue) includes U.S.-manufactured subsystems, open SDK integration, and Freefly-verified firmware. Designed for traceable sourcing and ongoing domestic support.
Telemetry and Data Integrity
Freefly’s encrypted telemetry architecture isolates control and payload data from external cloud links, keeping operational logs secure unless manually exported.
Operational Assurance
Paired with the SL8 Fast Charger and modular spares kit, Astro Max maintains consistent uptime across field missions. Predictive maintenance through Freefly GCS software ensures safe operation and component health tracking.
Use Cases and Sector Applications
| Sector | Core Deliverable | Key Payloads | Primary Benefit |
|---|---|---|---|
| Mapping and Survey | Orthomosaics, 3D terrain models | ILX-LR1 | Precise geotagging, centimeter-level accuracy. |
| Infrastructure Inspection | Defect detection, hotspot imaging | ILX-LR1 + Thermal Upgrade | Secure, standoff operation with radiometric precision. |
| Construction | Progress documentation, stockpile measurement | ILX-LR1 | Accurate, repeatable photogrammetry. |
| Public Safety / SAR | Thermal situational awareness | ILX-LR1 + Thermal Upgrade | Heat anomaly tracking in low visibility. |
| Energy and Utilities | Pipeline and grid analysis | ILX-LR1 + Thermal | Non-contact inspection and anomaly detection. |
| Agriculture | NDVI and crop monitoring | ILX-LR1 or future multispectral kit | High-resolution mapping for vegetation indices. |
The Takeaway: Reliable. Compliant. Field-Ready.
The Freefly Astro Max represents the highest standard in professional U.S.-built enterprise drones—combining precision engineering, NDAA-ready options, and a complete ecosystem of payloads, power systems, and accessories. Designed for compliance and longevity, it’s the preferred choice for organizations that demand reliable, serviceable aerial systems without compromise.
Talk to a DSLRPros Expert
Request a quote or schedule a consultation to configure the right Astro Max system for your operational goals. DSLRPros provides full integration, setup assistance, and ongoing support for every Freefly deployment.
Frequently Asked Questions
Is the Freefly Astro Max NDAA-compliant?
Yes. The Astro Max (NDAA/Blue) version uses U.S.-sourced components and firmware for NDAA-aligned operations.
What is the flight time with the SL8-Air batteries?
Typical endurance is approximately 37 minutes with a standard mapping payload.
Which payloads are supported?
The Astro Max integrates directly with the Sony ILX-LR1 and Freefly Thermal Upgrade kits, plus other payloads via Freefly’s dovetail system.
Can Astro Max perform RTK-based mapping?
Yes. It supports RTK workflows through compatible ground stations and geotagging software.
Where can I purchase Astro Max systems in the U.S.?
DSLRPros is an authorized Freefly reseller providing full integration, spares, and post-sale support.
